How to Reduce PCB Manufacturing Cost

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    <p>Printed circuit board production costs are among the largest concerns for many electronics manufacturers and electronics designers. Worldwide, manufacturers consistently worry about how they are able to cut their overall production costs. In this article, you will discover helpful information on exactly what you should pay close attention to when you plan to maximize your overall cost savings. With these tips, you can find that making a cheap PCB Prototype board becomes a much more feasible proposition.</p>
    <p>The first thing that you should consider is your web design. You should allow sufficient time for your designer to ensure that the design and specs are all correct. If your designer requires extra time, you may want to consider using a lower quality pcb, or look at a completely different design. As you can see, the more time you give a pcb manufacturer to build your design, the cheaper it will be in the long run.</p>
    <p>The next thing that you should keep an eye out for is your pcb layers. Although most pcb layers are identical, some have two or more. Layers are a determining factor in the final price of your product, because the more layers there are, the more material has to be purchased in order to produce the finished product. It is generally agreed upon that the number of layers is not a deciding factor, but rather a price increase to the overall price.</p>
    <p>The third determining factor in pcb production is hole size and depth. You should only select holes that are of a proper depth and of proper size. Typically, the more standard holes are drilled up to four times their original depth. However, if you have special requirements (such as hollow components) you may want to use special hole sizes.</p>
    <p>There are two primary factors of pcb production: solidity and thickness. A solid, smooth board has fewer layers and is more cost-effective than a «wavy» or irregularly shaped board. A thicker board has more layers and is more expensive because the extra material adds weight and bulk. PCBs generally have from three to five layers depending on their thickness and design. You should also keep in mind that the thickness of a component will directly impact the price of the board.</p>
    <p>You should know about any special requirements such as connectors and interlocking tabs before you make a purchase. If you will require special tools or equipment, discuss these options with your pcb manufacturer. You can save a significant amount of money by purchasing your job with a kit rather than having to assemble it yourself. Most manufacturers offer assembly guides online so you can get started right away. However, if you feel uncomfortable about trying to build your board or have questions about your finished product, you may want to call or email your supplier to find out what the custom assembly costs will be.</p>
    <p>One of the main factors in determining the overall assembly cost of your product is the level of automation and design features in the product. You can determine how automated the process is and how much time you will save by incorporating such features as programmable logic, nonvolatile memory, and parallel processing. Another factor in reducing manufacturing cost is the amount of material used. Using high-quality material makes the product last longer and will increase the life of your final product. This means less material handling and more productivity, resulting in a smaller manufacturing cost.</p>
    <p>Lastly, consider your circuit board layout when determining assembly costs. For most products, including pcb’s, there is a standard circuit board size. However, you can determine the most effective layout for your product with our free circuit board design tools. Once you have determined the most effective layout for your product, it is relatively easy to reduce the number of layers that are needed, eliminate dead zones, and make other design changes to reduce assembly costs. We can also help you select the best substrate material to use and can test your boards for aesthetic and moisture resistance qualities.</p>

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